山东派金真空科技有限公司

Shandong Paijin Vacuum Technology Co., Ltd.

  真空（油）气淬炉系统介绍

Introduction of vacuum (oil) gas quenching furnace system

一、引言：

随着越来越多真空热处理设备的广泛应用，如何通过设备来提高工作效率已经是众多热处理企业追求的问题，本系统是派金独立研发出第六代操作系统，具有完全自主知识产权；性能稳定；自动化程度高；故障率低；易操作等特点。

第六代操作系统在原有基础上增加了变频通讯（转速自动调整/手动调整），等温淬火，淬火预冷；曲线记录以及打印等适应众多新型工艺的功能，最大程度满足客户工艺要求，并开发出夜间与白天模式自由切换，避免夜晚观察出错，新增加恢复出厂设置功能，即使参数错乱，即可一键恢复。

With the widespread application of more and more vacuum heat treatment equipment, how to improve work efficiency through equipment has been the pursuit of many heat treatment enterprises. This system is the sixth generation operating system independently developed by Paijin, with complete independent intellectual property rights; stable performance; high degree of automation; low failure rate; easy operation, etc.

The sixth generation operating system adds the functions of frequency conversion communication (automatic speed adjustment/manual adjustment), isothermal quenching, quenching pre-cooling, curve recording and printing to meet the requirements of many new processes, and develops free switching between night mode and day mode to avoid night observation. Error, add new function to restore factory settings, even if the parameters are confused, you can restore it by one key.

主界面介绍：

操作界面分为各项开关按钮；以及显示动画；温度/压力/真空度等各项显示。

主控界面：设备以及工艺总览。

(气淬)夜间模式：                               (气淬) 标准模式：

Introduction of main interface:

The operation interface is divided into switch buttons, animation display, temperature/pressure/vacuum display.

Main control interface: equipment and process overview.

(Gas quenching) Night mode:              (Gas quenching) Standard mode:

               (油淬)夜间模式：                                                          (油淬) 标准模式：

三、工艺界面介绍：

Introduction of process interface:

  工艺可设定100条以上，一次输入永久保存，自动生成工艺库。对于当前运行的PID曲线设置参数实时监控/反馈，并有暂停/运行/等待等功能，对于步号/工艺总剩余时间/步剩余时间/步温度/计划温度/步计划温度等参数实时监控。

工艺编制界面，人机对话方式，所见即所得。

The process can be set to more than 100 pcs, once inputted and stored permanently, and the process library can be automatically generated. For the current running PID curve setting parameters real-time monitoring/feedback, and pause/run/wait functions, for the step number/process total remaining time/step remaining time/step temperature/step planning temperature and other parameters real-time monitoring.

Processing interface, man-machine conversation, what you see is what you get.

                                                              Night mode:                                                                                           Standard mode:

四、工艺历史式曲线界面：

工艺曲线在工控机内可保存30天，可选择性手动删除，在记录页面可随时查找30天内工艺曲线。保证产品工艺追溯性，工艺调整性。

生产记录，历史趋势曲线。

夜间模式：                                   标准模式：

4. Process history curve interface:

The process curve can be saved in the industrial computer for 30 days, optionally deleted manually, and the process curve can be searched at any time in the record page for 30 days. Ensure product process traceability and process adjustment.

Production record, historical trend curve.

                                                                           Night mode                                                                                                                   Standard mode

五、报警界面

   设备出现报警后，报警框内出现故障点、以及报警时间，方便操作人员快速判断设备故障点，从而快速解决。

   故障报警点主要有：

                    机械泵启动故障、运行故障

                    机械泵启动故障、运行故障

                    加热启动故障、运行故障、过流

                    风机启动故障、运行故障（气淬炉）

                    断水/断气/超温/电极断水

部分报警出现时设备自动停机并报警，次要报警出现时设备报警，人工干预无效时设备人工停机。

5. Alarm Interface

After the equipment alarms, there are fault points and alarm time in the alarm box, which makes it convenient for operators to quickly judge the equipment fault points and solve them quickly.

The main fault alarm points are as follows:

Start-up and Operation Failures of Mechanical Pumps

Start-up and Operation Failures of Mechanical Pumps

Heating Start Failure, Operation Failure, Overcurrent

Start-up and Operation Failures of Fans (Gas Quenching Furnace)

Water cut-off/gas cut-off/overtemperature/electrode cut-off

When some alarms occur, the equipment stops automatically and alarms. When the secondary alarms occur, the equipment alarms. When the manual intervention is invalid, the equipment will be shut down manually.